SPOKO Integrators Ltd.

SUCCESS STORIES

Our success stories speak for themselves. Take a minute to get more detailed information about some of our projects.

JOB PROFILE 1
PAPER CONVERTING AND PACKAGING OF LENS CLEANING TISSUES
a. Automation of paper serviettes machine for optical lens cleaning pouches
b. PLC installation
c. Programming

SUCCESS ACHIEVED
a. Automation of manual paper converting line
b. Down time reduction
c. Improved equipment reliability

JOB PROFILE 2
KJ ROBOTIC CELL FOR TIER 1 SUPPLIER
a. Integration of 2 Motoman Robots with PLC SLC5/04
b. Complete electrical / controls rebuilt of existing cell
c. Integration of Motoman Robotic arms with PLC controller through use of MARIO cards
d. Complete PLC HMI screens and Robotic programming
e. Upgrade of Motoman firmware to allow for use of MARIO cards

SUCCESS ACHIEVED
a. Reduced cycle time and scrap
b. Improved throughput
c. Improved part quality
d. Decreased down time 5%
e. Improved troubleshooting by use of AB Panel View

JOB PROFILE 3
U207 SEAT TRACK ASSEMBLY LINE
a. Design, wiring, and programming (OMRON PLC) of 4 – 30Ton presses
b. Dual channel safety system with light curtains and nesting circuits
c. Complete implementation of the control system
d. Implementation of POKE-YOKE
e. Compliance with current Pre-Health and Safety Review (PHSR) standard

SUCCESS ACHIEVED
a. Facilitated controls managing multiple platforms
b. Improved error proofing
c. Increased operators’ safety

JOB PROFILE 4
LINE TRANSFERS PROJECT MANAGEMENT
a. Management of production equipment transfers from US to     Canada
b. PHSR approval and sign-offs, modifications to Canadian Electrical,     Health and Safety Control Reliability Standards
c. Project average of $1.5 M

SUCCESS ACHIEVED
a. Flawless implementation of several production line transfers
b. Customer Satisfaction
c. Meeting budgetary and time goals
d. Capability of Managing multiple sub-contractors including     electrical, rigging HVAC, transportation, custom brokers

JOB PROFILE 5
TRACK ASSEMBLY TORQUE STATIONS
a. Torque station for seat rail assembly line
b. PLC to torque controller (Tech Motive) interfacing
c. Custom control panel

SUCCESS ACHIEVED
a. Improved Quality Control
a. Product Compliance to customer spec (error proofing)
b. Cycle time optimization

JOB PROFILE 6
ROBOTIC WELDING CELL
a. Refurbishing of ERC Motoman Robotic Arm cell
b. Complete rebuilt of servo encoder units with firmware upgrade set-up
c. Programming for spot welding application

SUCCESS ACHIEVED
a. Elimination of manual welding cells through implementation of a automated robotic welding cell
b. Increased throughput
c. Reduced part variation by improved weld consistency
d. Manpower reduction

JOB PROFILE 7
GRAIN SEPARATION AND DISTRIBUTION
a. Grain distribution system for coffee roasting processing line
b. Designed and build grain separation (mixing) of various coffee grades for live recipe selection
c. Load cells and PLC utilization

SUCCESS ACHIEVED
a. Increased productivity
b. Manpower reduction
c. Ergonomic improvements
d. Floor space reduction
e. Accurate and consistent recipe mixing

JOB PROFILE 8
HONDA CLIP ASSEMBLY
a. Honda attachment clip for headliner assembly cell
b. Mechanical design
c. Fabrication and installation

SUCCESS ACHIEVED
a. Effective project management
b. Minimization of part variation
c. Incorporation of numerous error proofing systems into single design

For further details and a complete list of success stories, please contact us at your convenience.